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Supersonic Spray Machine

  • Place of Origin: China (Mainland)
  • Model Number: SX-600w
  • Brand Name: Sanxin
  • Min Order Quantity: 1 Set
  • Production Capacity: 99
  • Delivery Time: 7days
Supersonic Spray Machine
Supplier Details
Emily_Fu-
Company: Guangzhou Sanxin Metal S&T Co.,Ltd
Tel: 86 - 135 - 39910944
Address: Nancun town,Panyu District Guangzhou Guangdong 511400 China
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Selling Parameters

SX-600w supersonic arc spray equipment

The arc spray equipment we produce has many different types. It can be equipped with one spray gun or several guns which can act as several independent machines. It can also be operated by hand or by auto tele-computer control. Depending on our strong and solid technology strength, we can develop high-power and special sized equipment according to customer’s requirement.

(we provide full-range technical training and instructing, take care of equipment installation and debugging, investigate our customer the effectiveness and performance of the equipment regularly, and take the responsibility of free repairing if any quality problem occur in one year.)

Supersonic arc spraying is a new technology developed from normal arc spraying technology. It has more excellent performance compared with normal arc spraying, and recently has been applied broadly in fields such as machinery, chemical, electricity generating, metallurgy and especially has excellent performance in resolving the wearing and corrosion problems of boiler tube of electricity generating plant. Hence it brings safety and stable operation and good economic and social benefits to those power generating plants.

Supersonic arc sprayer sends two spraying metal wires to the two electric mouths of spray gun, and the electric mouths link to the high-current and low-voltage two electrodes. When the metal wires contact with each other, there would be a short circuit which would make an arc, and the end of metal wire would be melted by the 5000℃heat produced by the arc. Then the melted wire would be pulverized to micromelting points by high-velocity compressed air. These micromelting points then are sprayed on the surface of workpiece by the compressed air with a supersonic speed (above 400m/s) to make a coating. The supersonic spray coating has smaller and compact Microstructure, and stronger bond strength compared with normal arc spray coating.

SX-600Wsupersonic arc sprayer is developed on the base of SX-400 arc sprayer. It adopts Laval acceleration tube in the spray gun and when the compressed air get through Laval tube the airflow speed will be markedly accelerated.

The newly developed supersonic arc spray machine consists of power supply, supersonic arc spray gun, wire feeder, control system and compressed air system. We develop this equipment precisely to make sure that it can work stably and effectively.

    

             SX-600w                      abrasive blaster

Characters

1. Stable and convenient

This equipment solidifies the operating programs by integrated circuit to prevent from machine damage by misoperating of workers, and thus to protect the safety of operators and the equipment. It can spray a long distance away from the equipment by tele-operating switch. Also the equipment has steady output voltage and current, has good capacity of anti-interference and is sensitive against regulating so that the coating can be  even and oxidize burning loss be little to prolong its useful time working in bad environment.

2. High bond strength of coating

The bond strength of coating can reach 70Mpa compared with generally 30-40Mpa of common arc spray coating. The wire is well atomized into tiny particles and then the particles are sprayed with a high speed to make a good and fine coating which has the porosity equal or less 0.5%. By this way the wear-resistant and anti-corrosive ability of coating is markedly improved.

3. Workpiece won’t deform and its structure won’t be influenced.

Generally the temperature rise of workpiece won't exceed 100 ℃when spraying, so the workpiece won't deform. And the spraying heat won't take effect directly on the surface so as to influence the structure of workpiece.

4. High efficiency and wide range usage.

The equipment has high spray and electric power efficiency; generally it can spray metal wires up to 15kg per hour. It's suit for onsite construction, and can use all kinds of metal and metalceramic materials(solid and cored), such as alloy wires, Mo, Al, Zn, red copper, copper alloy, Babbitt etc. It is widely applied in spraying wearable and anti-rusting coatings for boiler four kinds of tubes, coal pulverizing system (fan impeller and scroll casing), roller, dryer, axis, mould and so on.

5. Wide spray gun extending range and pull / push way of wire feeding to pick

The spray gun is equipped with 30-meter-long cable, air tube and 8-core control cable, so it can spray at remote places about 30 meters away from the equipment. There are two ways of feeding spray wires, pull and push.

6. No need to change wearing parts frequently

We have patent conductive nozzle which is wearable and greatly enlarges useful time of wearing parts. This effectively helps to reduce the spray costs and improve working efficiency and coating quality.

7. Convenient maintenance and repair.

We take maintenance and repair work into our consideration during designing the equipment and spray gun which make it convenient to maintain and repair.

Main parameters:  

power supply:  three-phase 380V, 50Hz  

 rated current: 600A

rated input power: 22KW

input current: 22A

output volt:45V flat characteristic

output current:≤400A

 load factor:60%

 volt regulating gear: 3

 insulating grade: E

 wire diameter:φ2mm

spray efficiency: zinc 5-12kg/h, Al 8-10kg/h, alloy 8-12kg/h

measurement:60×45×85cm  

 net weight:205kg

 

 We also afford all sizes of accessories such as sand blasting machine, water-oil separator, spray exposure suit, helmet, breathing filter with the equipment.

Company Profile
Company Overview Our factory have Focused on thermal spray industry since1978, which was a professionally manufacturer to produce various thermal spray equipments systems and metal spray material, plating film sputtering target, and construction services such as:1. Arc spray equipments2. Metal Spray, Metal coating, Aluminum spraying, Zinc spraying and plastic spray3. Arc spray machine systems and arc spray wire4. Arc spray and thermal spray guns.5. Sand blasting machine 6. Flame Spray Equipments & machines7. HVOF Spray Equipments & machines8. Plasma Spray Equipments & machines10. Sputtering target for plating film on glass11. Air comproessor and air fliter12. Grease gun13. Gas Powered Plate Compactor14. Thermal spray parts: Air compressor, sand blasting machine, spray wear.15. On-site construction services16. Out-site construction servicesCompany IntroductionWe are a membership of China surface engineering association and national thermal spray collaboration, has thermal spray engineering construction authoritative qualification and ISO 9001: 200 Quality accreditation system certification. Our business scope including: Various glass film target,develop and produce various size plasma spray equipment,Flame spray HVOF equipment,arc spray equipment,target spray full set equipments,etc.We also are professional manufacturer of sputtering target and evaporation material, there are many branch and sales departments of target,thermal spray,high-temperature alloy, refractory metals,advanced ceramics, powder metallurgy and powder,we always commit ourselves to research,develop and manufacture high performance material,provide over-value,high quality,high technology and good service.We have more than 33 years management experiences in thermal spray,through many years of research and innovation,we also have successfully developed TiO target,Silica and Alumina target,construction glass,automobile glass,large-area vacuum coating etc.